Industrial Hard Coat Anodizing (Type 3 / Type III) is not to be confused with ordinary anodized aluminum, in which a very thin coating of aluminum oxide is developed only on the surface of the metal. Hard anodizing requires a special electrolysis process which produces a dense layer of aluminum oxide BOTH ON and IN the aluminum surface. The thickness of this hard anodizing coating ranges from 1 to 3 mils or more.
First you say it's always black, then you say it's opaque. Then you say some anodized parts are actually painted to achieve a different color???? Then you say Type II and Type III should not be confused because Type III requires a special process. As I said before, do you fully understand anodizing?




If you read below, I think you will see Type II and Type III are more similar in process than different, with the primary differences being the temperature at which they are done and the current applied. All of the information I provided is pretty common and can be found by talking with an anodizer or perusing available materials on anodizing. The anodized coating, whether Type II or Type III, is only ON the aluminum surface. The Type III anodizing is HARDER and THICKER than TYPE II and typically has fact remain a smaller pore size. That's just my simple minded take on it. Surely there are a myriad number of ways this topic can be dissected further, but I'm not getting any college credits for doing so.
TYPE II ANODIZING (Room Temperature Anodizing)
Typically, Type II anodizing is performed in a sulfuric acid bath containing 180-200 grams per Liter of acid and a small amount of dissolved aluminum. The operating temperature is controlled between 68-72º F. Current densities can range from 5-18 amps per square foot (ASF), but commonly are run at 12-15 ASF.
The power supply is a DC rectifier. The aluminum part being anodized is made the anode (or positive pole) in the system. The most efficient cathodes (or negative pole) are 6063t6 aluminum.
Current is applied to the system for a prescribed time, and at the desired current density to achieve the oxide thickness required (oxide thicknesses can range from 0.1 mil to 0.8 mil). The resulting porous oxide can then be colored or sealed.
TYPE III ANODIZING (Low Temperature, Hard Anodizing)
Type III (Hardcoat) anodizing differs from the typical Type II room temperature anodizing in a number of ways:
The anodizing bath parameters for Type III (hardcoat) anodizing are similar to type II (room temperature) anodizing in that the acid and aluminum concentrations can be virtually the same. The difference becomes apparent when you consider the other operating parameters.
Type III anodizing is performed in a sulfuric acid bath containing 180-200 grams per Liter of acid and a small amount of dissolved aluminum. The operating temperature is controlled between 28-32º F but in some instances an acceptable oxide can be achieved at slightly higher temperatures. Current densities can range from 24-40 amps per square foot (ASF), but commonly are run at 24-30 ASF.
The power supply is a DC rectifier. The aluminum part being anodized is made the anode (or positive pole) in the system. The most efficient cathodes (or negative pole) are 6063t6 aluminum.
Current is applied to the system for a prescribed time, and at the desired current density to achieve the oxide thickness required (oxide thicknesses can range from 0.7 mil to 3.0 mils). The resulting porous oxide can then be colored or sealed but limitations on final color will determined by the oxide produced and color used.