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Fitting a magazine catch

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6.1K views 15 replies 7 participants last post by  Magnumite  
#1 ·
The question of why magazine catches don't function smoothly and easily is not uncommon. So, I thought I'd put together a simple pictorial guide to help folks out. It's the little things that make a difference and elevate your pistol above the ordinary.

The magazine catch consists of three parts: the catch, the lock, and the spring. Each of them interact with the other two parts as the magazine catch is pushed in by the thumb or magazine and then returned to its starting position by the spring.

The key to smooth operation is careful filing and sanding of the sharp edges of the contact surfaces.

The Magazine Catch

In my experience it's rare that a magazine catch will not fit into the frame. To test this remove the lock and spring then insert the catch into the frame. If it will not drop in and drop out of its own accord, you will need to determine where the contact is happening and eliminate that contact using a dowel or punch wrapped with a piece of 320 grit or finer sandpaper if you're working inside the frame or a flat file wrapped with sandpaper if you're working on the magazine catch.

That was the easy part.

Now we shift our attention to the inside of the magazine catch.

In the image below we're looking into the machined hole into which the spring and lock fit. That interior surface should not have any edges that can cause roughness as the lock and spring move across them. A dowel or punch wrapped with sandpaper will take care of any roughness in the hole. Progressing from 320 grit up to 2000 grit sandpaper will result in a very smooth surface although going beyond 800 grit may not be necessary.

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The next surfaces to address are the sides of the slot that run from the opening of the hole into the magazine catch. These surfaces are in constant contact with the lock tab as the catch moves in and out. Once again, we want to eliminate any roughness. A flat piece of steel such as a feeler gauge can be wrapped with sandpaper to take care of these surfaces.

One note. The six sharp corners where the slot meets the rounded portion of the catch should be lightly rounded just enough to break the edges. I've found Grobet 6'' Die Sinker Riffler files to be very handy when working inside confined spaces. Here are links to some of the files I use:

31.845 - Cut 6
31.8646 - Cut 6
31.875 - Cut 6

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Below is close up from a different angle of the two slots into which the lock tab fits and travels. The orange lines highlight the 90° edges that should be slightly rounded and smoothed to prevent the edges of the lock tab from hanging up as the catch moves left and right in the frame.
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The Lock

Next is the lock. This is the most difficult part to address because of its size. The yellow shaded areas all need to be smoothed since they all make contact with either the catch or the spring. Once again gently rounding the sharp edge where the area meets the next feature will pay dividends. In this case the sharp edge is where the wide part of the lock meets the spring shaft.

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Often the very end of the lock that is inserted into the spring will not be adequately round to avoid the edge from snagging on the spring coils. Here the end has simply been beveled. I always round the end into a dome shape with a smooth transition between the dome and the shaft. No sharp corners anywhere.

The tab that bears against the slot in the catch also needs to be flat and smooth with no sharp corners.

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Magazine Catch Interaction with the Magazine

Sometimes seating a magazine in the pistol will require more effort than should be necessary because of the geometry of the catch at the yellow area seen below. That are can be a simple bevel as shown below or it can be more complicated by rounding, smoothing, and polishing the area. Examples can be seen here: Why is it so hard to seat the magazine and how do I fix it? , Another Tisas tune up items: magazines and the release

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When modifying the catch care must be taken to insure that magazine support is not compromised by removing too much of the catch shelf. You can check the amount of catch engagement with the magazine slot by removing the slide, removing all the magazine guts, seating the magazine in the frame, then looking down into the magazine tube and observing the catch shelf.

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Sometimes the magazine catch will prevent the magazine from dropping free when it is pushed fully inward. Instead it will make contact with the magazine and pin it against right side of the frame. The fix is straightforward. Relieve the yellow area seen below. As with all other fitting operations it is best to proceed slowly with frequent test fitting.

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The Spring

Last up is the spring. The end coils often have sharp edges. These can be removed. Some folks will actually run cylindrical felt bobs covered with polishing compound through the length of the spring. I've never tried it so can't comment on its effectiveness.

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#3 ·
Thank you Steve! Timely post- i have a new catch assembly for a carry gun but it is so sharp it hangs up badly. (Unusable as delivered) I was going to send it back but let the time limit pass. This tutorial will occupy a 105 degree afternoon when nothing outdoors is being considered!
 
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#6 ·
What a whip- but it's done... mine was all the head of the lock being a hair oversized and sharp on every angle of the tab. I had to reduce the diameter of the head and knock off the sharp corners, all the way around. I did used the drill press trick and took the edges off the rounds quick and easy.

In hindsight, I should have just used the lock out of the catch I'm replacing but I'm stubborn. I'm sure this one should have been a reject but I had time and it's too hot to be outside.

I do wish I had an old junk frame- times like this I'd install it and work it 1000 times while watching tv to really smooth it out. ...lol
 
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#9 ·
I copy/pasted this narrative from the addicts site where I first read this thread. I did some pics as I worked the Wonder Ruger mag catch. So staying on task…

Great thread, Steve. You are doing this pistol one part at a time. Cudos and thank you.

To ease the smoothing of the catch I do two things to make life easier. I chuck the shaft of the catch into a drill chuck. This makes a handy way to smooth out much of that roughness left during the production process. Also, the head of the catch will chuck into the chuck of a half inch drill - just make sure the lock lug is between chuck jaws. I keep a cordless Ryobi at my work bench for this and other similar uses. This makes smoothing the shaft and making the 'dome' more efficient when used lathe style. I extend the end of the shaft radius a little further up and induce a slight taper through the last 1/3 of the shaft to further reduce/eliminate the roughness.

I will use an appropriate dremel stone or bit and square the ends of the spring without overheating it.

I have also, as mentioned, take a polishing cloth around the OD of the spring, just a touch, just to eliminate any potential rough points.
 
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#10 · (Edited)
Pic of rough mag catch lock chucked in drill. You can see the roughness on the pin. Pic of the catch lock lug between chuck jaws. Spin the drill not too fast…just so you feel the files cut….probably a hundred rpm or so.
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#11 · (Edited)
Now i use a an inexpensive needle file because files were not made to used as a lathe instrument (square end file). Then I use an old Nicholson needle file (tapered). I has dulled but is good metal ans will uber file smooth and burnish nicely. You can see the taper I have begun to develop on the pin.
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#12 · (Edited)
Now for some more taper, burnishing, file boarding and polishing on the pin.
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#13 · (Edited)
Turn the pin around, chuck the pin in the chuck, touch up top of pin with burnishing file. The just knock off the sharp corners and points on the lock head. Don’t forget the sides of the screwdriver slots. These are major operational irritants. Follow up with cloth and paper.
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#14 · (Edited)
Now to eliminate the the outside of the mag catch. I focus on the hard bright rub area…file then fileboard/paper smooth.

One of those little $5 kit screwdrivers to first turn the paper in the spring bore but then to reciprocate it…that’s the way the catch operates. Love those little screwdrives. I modify them for specific tasks when I need to.
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#15 · (Edited)
Spring, chicked in the drill chuck, lightly filed and fileboard…while the chuck is turning. Kinda like trying to file the head on a mechanical bull. Just knock the corners off may do the trick.
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