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***WARNING for shaved or cut Webleys in .45 ACP/Auto Rim***

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37K views 24 replies 11 participants last post by  RickB  
#1 ·
This caution is directed at owners of .455 Webley revolvers - or any other revolver originally chambered in .455 for that matter - that have been converted in some manner to chamber and fire .45 ACP cartridges in moon clips (or .45 Auto Rim cartridges without moon clips)

You will likely have been told (or have read) that it is fine to shoot "factory" or "GI Spec" .45 ACP (or .45 Auto Rim) cartridges in your altered .455 revolver, and you may well already have put many such rounds through your revolver without mishap.

Please be aware that in the view of many who are familiar with these revolvers IT IS NOT SAFE TO FIRE SUCH ROUNDS.

Please consider these facts -

1. The operating pressure for the Mark VI Webley revolver (the last, and strongest, of the .455 Webley service revolvers) was a maximum of 13200PSI (i.e. six 'long tons' of 2200 lbs).

2. The standard operating pressure generated by milspec and full factory loads of .45 ACP ball ammunition is 19,000PSI.

3. The pressure of .45 ACP milspec and standard factory loads exceeds the proof load for the Mark VI Webley revolver.

4. The dimensions of the chamber throats on Webley service revolvers are a bit variable, but generally are smaller than bore diameter for some reason - but this system worked well with the original hollowbase bullet design, which was quite soft (20/1 lead/tin) and non-jacketed. These soft bullets swage down passing through the chamber throat (.... my own view is that this was intentional, to get the most out of the relatively small powder charge, and thus maximize the velocity produced ....) but then the base expands nicely to engage the rifling in the bore. However, the general consensus is that jacketed bullets (such as those loaded in most GI-spec .45ACP ammo) can work to dramatically increase the already excessive chamber pressure generated by such rounds.

5. Furthermore, the earlier models of .455 Webley service revolver were not as strong as the Mark VI. Indeed, the Mark I, Mark II and Mark III revolvers were in fact designed for black powder loads.

Although it cannot be denied that many .455 Webley revolvers have survived being subjected for a long time to standard .45 ACP ammunition, that is equivalent to having been fed a steady diet of proof loads. Simply put, it is a testament to the sturdiness of Webley service revolvers, but can hardly be considered either safe or advisable! It is best to handload these shaved Webleys with lead bullets in the .452-455" size range ad 230-270 grains in weight in either .45 ACP or .45 Auto-Rim cases downloaded to 620-710 fps. This is the only way to safely enjoy shooting a shaved Webley.
 
#3 ·
Did the factory .455 loads, any of them, use a hollow-base bullet, intended to expand to fit the chamber/barrel? I have a S&W Hand Ejector with a M1917 conversion cylinder, and while I can fit ACP and Auto Rim rounds loaded with .454" bullets into the cylinder, the gun might be more accurate with a hollow-base bullet?
Are there any good commercial cast bullets that replicate original .455 bullets in diameter and configuration?
 
#4 · (Edited)
RickB: The funny thing is while the .455 Webley cartridge is loaded from the factory/arsenal with a 265 grain hollow base round nose bullet, it is not the most accurate bullet I have used in my Webley Mk V and MkVIs. The Remington 250 grain RNFP sized .455 swaged soft lead semi-hollow base graphite lubed bullet is more accurate, but the real surprise has been the cast lead 255 SWC Keith style bullet that is a solid base sized to .454". It is very accurate with groups at 25 yards in the 1.5" to 2" groups which is better than the 2.75" to 3.5" groups with the traditional bullet. This is the case-pardon the pun-in either .455 cases or .45 ACP/Auto-Rim cases for the shaved cylinder guns....all loaded to .455 Webley velocities and pressures.
 
#7 ·
My groups shrunk by more than half when changing from G.I. hardball to .454" cast bullets. I couldn't keep it on an 8.5x11 piece of paper at ten yards with the jacketed bullets, but got a 6" group with the cast. That's still not great accuracy, but I am willing to accept a pattern if I'm able to identify the center of it.
 
#11 ·
Yes, labeling the ammo and making sure that it is only for a certain gun is a must. Glad your S&W did not blow up as I watched one with hot Ruger level .45 Colt loads send part of its cylinder into orbit. With the Webleys I use only a certain bullet in them and label the boxes carefully. I also use .45 Auto-Rim loads in Webley pressures in it exclusively, for all my guns since I use heavy bullets in them, so no danger either way.
 
#16 ·
I fully agree. I suspect the reason that most shaved Webley's do so well is the slightly smaller ACP bullet diameter doesn't make it to its full pressure in the Webley chamber. If it did, there would be more pictures of blown up Webleys floating around.

Another one that bothers me is people shooting the modern hotter .32s in the M1895 Nagant. Here the slightly larger chamber probably helps to keep the kabooms to a minimum.

Years ago, I had a Charter Arms Bulldog which would actually chamber at least one brand of .44 Magnum. I doubt that combination would have survived the first shot.

Back when I had a shaved Webley, I considered loading it with cast bullets and FFFG. :)
 
#17 ·
I think that the cylinder chambers on Webleys tend to be tight, in the 450-452" range because of the hollow base design bullet for .455 Webley, but the bore is still .454-455" so believe me, I am sure factory .45 ACP has no problem getting up to above the proof pressure of 19,000-23,000 PSI which is far too high for a Webley to shoot safely. I look at it another way, it is not a matter of if, but when they will fail if shot with SAAMI spec 45 ACP. Many Webleys end up shooting themselves loose to the point of unserviceablity with SAAMI spec .45 ACP and then the owners stop shooting them since they don't shoot well. I know one gunsmith that has repaired many of them, told me that they were shot loose and it is evident as the owners told him that is what they did when he asks them. Most are shocked as to why the .45 ACP SAAMI spec ammo was the cause, some even don't want to believe it, but the engineering and ballistics doesn't lie. LOL!
 
#18 ·
I traded my shaved Webley to a good friend a few years ago. I paid $75 for it, (back in the 80s). We both shot cast bullets loaded moderately, and the pistol shot quite well for both of us.

I was surprised to discover how short the original .455 Webley case was. I wonder if a .45 ACP reamer was run into the shaved conversions to accommodate the slightly longer ACP case, or was this just not considered?

There is a .003" difference in the nominal neck diameter between the 2 cartridges.

Note; I am not saying shoot .45 ACP in your shaved Webley. I think that is dangerous/excessive pressure. Moderate loads in ACP cases, hopefully with lead bullets are fine.

Similar conditions exist with the M1895 Nagant revolver, and, strangely enough, with .38 Special revolvers. I have run across at least one case of a person thinking that .38 Super was a good cartridge to load in his mid 60s model 36 S&W.

Yes, you get higher performance. At the cost of higher pressure.

There is no free lunch.
 
#19 ·
I just shot a pair of Webleys in a WASA match this past weekend, a Webley-Greene target altered to shoot .45lc and a Mark IV in .455. I use .454 200gr rnfp bullets. In the past I have built hollow base bullets by drilling out the base of soft 230 gr lead bullets. I used these in a British Lion bulldog .450 revolver. Recently I worked up a load for my Webley Metropolitan Police revolver in .450 using Bullseye and a 160 gr rnfp bullet. Always keep your light loads away from the others, I use colored plastic ammo storage boxes the keep it straight, black for .45 lc rifle, lt blue for .45 lc pistol, solid green or red for .45 acp, clear white for my light web .450, clear red for the web .455, solid blue for my heavy long range .45 lc.
 

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#21 ·
My Good Webley Experiences.

Many of the surplus Webley's exported to the USA after WWII had ben altered to 45acp by the British Arsenal & reissued during WWII. The S&W model 1917 WAS MADE TO USE 45acp, in order to only supply 1 caliber of pistol ammo.
I have personally put many 45acp rounds through my Webley's. I had a MKIV short barrel birds head (the first smokeless powder Webley), & a pair of MKVI's. ALL SHAVED - I never had a problem. They got valuable & I sold them. I do miss the comforting weight of the MK IV in my jacket pocket sometimes. Now I have this small H&R 38 top break Pocket Pistol & a 22lr, I am fond of.
 

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#22 ·
I have a 1915 S&W .455 Hand Ejector. (British version similar in configuration to the US Model 1917) I replaced the weaker .455 cylinder with a post war 45 acp cylinder and the bulged original barrel with a chopped 45 acp .452 cal barrel. Shoots like a laser.
Image

I carry it every day.